Businesses | Rane Light Metal Costings America
Rane Light Metal Castings America
“To be North America’s preferred supplier of specialized light metal cast components”
Our Vision
Highlights
6 decades in Light Metal Castings industry
Integrated facility with machining capability
Manufacturing location at Russellville, KY
Certified with ISO / TS 16949 : 2009
Modern machinery
Profile
Profile
- Manufacturing high pressure light metal castings for automotive applications like steering and HVAC,amongst other non- automotive applications
- Expertise in producing complex, thin-walled, low porosity, high-pressure light metal castings
- Capability to design & manufacture Squeeze castings from unique and economical processes
Design
- Design for manufacturability’ concept followed to minimize cost and maximize performance
- The computer aided systems used include Mastercam®, SolidWorks, and AutoCAD® for modeling, computer simulation and design of production systems and/or tooling
- Our extensive use of Process Simulation allows for optimum use of time, early and reliable decision making possible through quantitative predictions and reduction of production risks
Manufacturing
Large Capacity Melting and Barrel Furnaces
Die Cast machines ranging from 600 to 1400 Tons
Fully automated die casting process with Partial squeeze pin technique, Vacuum assisted casting process
Thermally regulated die temp control
All necessary machining and assembly operations are performed so that when a machined part or subassembly leaves our facility, it is ready to install
Raw material control with Spectro analyser and Degassing to ensure gas free castings
Quality
- Standardized work instructions paired with a rigorous Advanced Product Quality Planning system that emphasizes process failure mode & effect analysis (PFMEA) and quality product development prior to our first shipment
- Structured problem solving tools built on the foundation of Plan, Do, Check, Act with emphasis on data driven decision making and defect prevention though error-proofing
We are dedicated to continuous quality improvement centered upon trust and respect
- IS0/TS 16949:2009 certifications
- We have 5 Brown & Sharpe machines and use PC-DMIS CMM software for the collection, evaluation, management and presentation of manufacturing data
Products
Contact Information
Key Contact Person
- D Madhusudan
- Business Development
- d.madhusudan@ranegroup.com
- 248 979 6188
Rane Light Metal Castings America
- 232, Hopkinsville Road, Russellville KY 42276-1280
- 270.726.2441
- 270.726.6468