Rane Light Metal Castings America


“To be North America’s preferred supplier of specialized light metal cast components”


Die Casting Products

6 decades in Light Metal Castings industry

Integrated facility with machining capability

Manufacturing location at russellville, ky

Certified with iso / ts 16949 : 2009

Modern machinery


Manufacturing high pressure light metal castings for automotive applications like steering and HVAC,amongst other non- automotive applications
Expertise in producing complex, thin-walled, low porosity, high-pressure light metal castings
Capability to design & manufacture Squeeze castings from unique and economical processes


Design for manufacturability’ concept followed to minimize cost and maximize performance
The computer aided systems used include Mastercam®, SolidWorks, and AutoCAD® for modeling, computer simulation and design of production systems and/or tooling
Our extensive use of Process Simulation allows for optimum use of time, early and reliable decision making possible through quantitative predictions and reduction of production risks


  • Large Capacity Melting and Barrel Furnaces
  • Die Cast machines ranging from 600 to 1400 Tons
  • Fully automated die casting process with Partial squeeze pin technique, Vacuum assisted casting process
  • Thermally regulated die temp control
  • All necessary machining and assembly operations are performed so that when a machined part or subassembly leaves our facility, it is ready to install
  • Raw material control with Spectro analyser and Degassing to ensure gas free castings


Standardized work instructions paired with a rigorous Advanced Product Quality Planning system that emphasizes process failure mode & effect analysis (PFMEA) and quality product development prior to our first shipment
Structured problem solving tools built on the foundation of Plan, Do, Check, Act with emphasis on data driven decision making and defect prevention though error-proofing

We are dedicated to continuous quality improvement centered upon trust and respect

IS0/TS 16949:2009 certifications
We have 5 Brown & Sharpe machines and use PC-DMIS CMM software for the collection, evaluation, management and presentation of manufacturing data


Key Contact Person

Name : D Madhusudan
Function : Business Development
Email : d.madhusudan@ranegroup.com
Tel : 248 979 6188

Rane Light Metal Castings America

232, Hopkinsville Road,
Russellville KY 42276-1280
Tel: 270.726.2441
Fax: 270.726.6468