Businesses | ZF Rane Automotive India Private Limited

ZF Rane Automotive India Private Limited

“To be a Leader in Domestic Hydraulic Power Steering Business, Launch CV Electric Steering and Enhance Global Presence”

Our Vision

Steering Gear Division

“To be a preferred supplier of Occupant Restraint Systems, with a commitment to Safety”

Our Vision

Occupant Safety Division

External Links

Highlights

Profile

Incepted in 1987 to manufacture Steering Systems
Independent and comprehensive units to design, test and manufacture a complete rang of power steering solutions and seat belt systems
Occupant safety Division serves Passenger Car, Utility Vehicle & Commercial Vehicle segments
Seat Belt manufacturing facility added in 1997
Established dominant share of business in both Commercial Vehicle steering and Passenger Car steering industry
Both divisions have joint venture partnership with TRW Automotive JV LLC, USA
Preferred OE partner to Indian OE majors in Passenger Car, Multi Utility Vehicle, Light Commercial Vehicle, Medium and Heavy Commercial Vehicle categories

Design

The steering division uses the latest technological design applications to arrive at the perfect steering solutions for its customers :

AutoCAD, Pro-E Wildfire – 3D modeling & drawing, Pro-Mechanica / Cosmos – F.E.Analysis, CFD (Computational Fluid Dynamics), AMESim for system behavior study employed for product ideation and development
Effective use of CAD applications employed at design centre of seat belt
R&D CAPABILITY Drafting, Application Engg, Packaging Study, Modeling, Simulation / Analysis Software’s : Catia V4/V5, Solid works, AutoCAD, COSMOS

Technology

ZRAI – SGD

Product Technologies for

Optimum Power to Weight Ratio
Energy Efficient Products
Responsive Steering
Lower NVH Products

ZRAI – OSD

Wide range of product technologies, Passive safety system to enhance occupant safety in the event of vehicle crash and improve NCAP rating Seat Belts

Pre-tensioner Energy absorber
Hanging/Shelf mounted Retractors – for easy product packaging and to meet European regulations for the rear centre seat Belt
Seat mounted retractors – for easy access
With self-aligning sensors (Gimbal)
Sensor canceller for foldable seats
Automatic locking retractor (KISI) – compatible for Child and Adult occupant
Seat Belt reminder on buckle – to alert occupant to fasten the seat belt
Pre-tensioner capable Buckles
Seat Belt Height adjuster to improve comfort for varying occupant sizes

Inflatable Restraint Systems to minimize injury

Driver Air Bag
Passenger Air bag
Side Air Bag
Centre Side Air Bag
Knee Air Bag
Curtain Air Bag

R&D Capabilities

ZRAI – SGD

Design and Development Capability for complete system of Hydraulic Power assisted steering, that includes Steering gear assembly, Hydraulic pump and Reservoir etc.
Well established with relevant Design and Simulation Software for design of Power Steering products.
Well established Testing facility to validate Products as per Global standards including Noise Test Specifications.

ZRAI – OSD

Application, Engineering & Development of safety systems using advanced CAD and simulation tools

System Integration

Equipped with Test lab to carry out testing as per National (IS/AIS), International (ECE/EEC/GS/VSCC..) and Customer specifications and COP testing

Manufacturing

Steering Gear Division

3 manufacturing Locations in Tiruchirapally, Chennai & Rudrapur for Hydraulic Power Steering Systems.

TIRUCHIRAPALLY PLANT

Fully integrated gear

CHENNAI PLANT

Pump and Power Rack & Pinion division

RUDRAPUR PLANT

Steering Gears and Pumps

Occupant Safety Division

4 Manufacturing locations in Chennai , Kancheepuram and Tiruchirappalli for Occupant safety Products.

CHENNAI PLANT

Occupant Safety Products

TIRUCHIRAPPALLI AIRBAG PLANT

Occupant Safety Products

KANCHEEPURAM WEBBING PLANT

Occupant Safety Products

TIRUCHIRAPPALLI INFLATOR PLANT

Occupant Safety Products

Financials

Sales for the year 2021-22 were at Rs. 1287 crores

Testing & Validation

Separate testing and validation facilities for power steering gears and seat belt manufacturing

Testing facilities

Steering Gear Division

Servo Hydraulic test bed

Impact test rigs

Endurance test rigs

Environmental test set-ups for water immersion & high temperature

Instrumentation for

Noise measurement

Steering effort measurement on vehicles

Occupant safety division

Extraction and Retraction Force Testing Machine

Retractor Durability Tester

Hot chamber

Cold Chamber

Universal Testing Machine

Salt Spray chamber

ELR functional tester

Testing facilities

Seat Belts

Durability

Extraction / Retraction

Cycle Test Rig

Abrasion Tester

Buckle Cycle Tester

Performance

“G” Lock Tester

Tilt Lock Checker

Adjustment Force Tester

Environment

Dust Chamber

Salt Spray Cabinet

Strength

Pendulum Test Rig

Tensile Tester

Quality

ZRAI – SGD

Winner of Deming Prize in the year 2005

Winner of Japan Quality Medal (JQM) in the year 2011

IATF 16949 : 2016 and ISO 14000 standards company

IS0 14001 certified plants

OHSAS 18001 certified

ZRAI – OSD

IATF 16949:2016 Certified Plants

ISO 14001:2015 certified Plants

FORD Q1 award

ASES Certified plants

MSES Certified Pants

Products

Steering Gear Division

Hydraulic Power Rack & Pinion Steering Gear Assembly
Type: End take off Rack & Pinion Gear
Application: Passenger Cars, Utility Vehicles, Explore

Power Steering Gear Assembly
Type: Re-circulating Ball Type Worm & Roller Type High Torque Pressure Gear (THP series) Explore

Power Steering Pump Assembly
Type: Advance Vane Pump Variable Displacement Pump (VDP) Dual Displacement Pump (DDP) Explore

Power Steering Fluid- Power Cruise
The Market Leader in Hydraulic Power Steering aggregates brings you a well researched.
Explore

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Occupant Safety Division

Seat Belts(SBS)

Emergency Locking Retractor
Explore

Pretensioner
Explore

Air Bags (IRS)

Driver Airbag
Explore

Passenger Airbag
Explore

View All

Testing Facilities – Air Bags (IRS)

ZF Rane Automotive India Pvt Ltd-SGD

ZF Rane Automotive India Pvt Ltd-OSD

ZF Rane Automotive India Pvt Ltd-Regd Off

ZF Rane Automotive India Pvt Ltd-SGD

ZF Rane Automotive India Pvt Ltd-OSD

ZF Rane Automotive India Pvt Ltd-Regd Off