Businesses | Rane Engine Valve Limited

Rane Engine Valve Limited

“To be a preferred solution provider of valve train components to the global Internal Combustion engine industry”

Our Vision

Highlights

Founded In 1959

Market Leader In India

5 Manufacturing Locations

Deming Prize In 2005

ISO 9001:2015, ISO 14001:2015 IATF 16949:2016, ISO 45001:2018

Worldwide Exports

Applications

  • Marine Application
  • Locomotives
  • Battle Tanks
  • Diesel Engine
  • Tractors
  • Automobile industry

Profile

Profile

  • Incepted In 1959 to manufacture valves and valve train components for various engine applications.
  • Cutting edge technology
  • Latest manufacturing practices to keep abreast of technological advancements.
  • Global excellence in product and process technologies.
  • Preferred supplier to Domestic OEMs like HMCL, HMSI, Ashok Leyland, Daimler, John Deere, Hyundai, etc.
  • Clientele spread across Europe, North America and the Far Eastern markets including the best-known brands such as Volkswagen, BMW, Deutz, Volvo, Progress Rail, MTU, and Yamaha.

Design

  • Light weight valves to meet changing emission norms and improved fuel efficiency
  • Flat seat Valves for Heavy Duty Diesel Engine to withstand high peak firing pressure
  • Higher case depth nitrided valves for improved fatigue and corrosion resistance
  • Appropriate Seat Hard facing by PTA (Cobalt based, Nickel based, Iron based) – to cater to different thermal and corrosion loads in all types of engines.

Technology

  • High nickel alloys (Inconel and Nimonic 80A) valves for Industrial, Locomotive and Marine – to withstand high creep requirements.
  • State of the art welding technologies – TIG, PTA, Button, Friction for design and cost optimization.
  • Fully automated chrome plating.

R&D Capabilities

  • End to end design & development of valves, guides and tappets
  • Design team includes IC engine specialists, CAD and CAM application experts, software analysts
  • CAD/CAE, Finite Element Analysis (FEA) Pro-E, Ansys are used for new product development
  • Up to date practices like QFD, design reviews and world acclaimed Japanese development methods implemented across facilities
  • New product development process aligned to IATF 16949: 2016 norms
  • State of the art test laboratory for:
    • Material Characterization
    • Simulated Test Rigs & Engine Dynamometer Test
  • Continuous technology up gradation to keep pace with changing legislation(emission norms, fuel efficiency and market dynamics)
    • Hollow valves
    • PVD coatings
    • Live temperature measurements
    • Material hybridization
    • Aggressive localization

Manufacturing

5 plants manufacturing engine valves, valve guides, and tappets are located in Chennai (1), Hyderabad (2), Trichy (1) & Erstwhile Kar mobiles in Tumkur (1).
PONNERI (CHENNAI) PLANT
Small Valves for two wheelers , passenger cars & medium valves for tractors , passenger cars, guides & tappets
HYDERABAD PLANTS
Medium valves for passenger cars, industrial, commercial vehicles & small valves for two-wheelers, passenger cars
TRICHY PLANT
Small & Medium valves for two wheelers , passenger cars and commercial vehicles
TUMAKURU (BENGALURU) PLANT
Medium valves for commercial vehicles, farm tractors, large & extra-large valves in industrial, power Generation & marine applications

Quality

REVL has consistently maintained a zero warranty failure level for the last 6 years.

Testing & Validation

Products

engine_valves
Engine Valves

Dimension Stem Dia 4.5 – 42 mm Head Dia 18 – 200 mm Length 50 – 1000 mm Explore

valve_guides
Valve Guides

Dimension Outer Dia 10 – 30 mm Bore Dia 4 – 14 mm Length 26 – 140 mm Explore

mech_tablet
Mechanical Tappets

Dimension Outer Dia 14 – 35 mm Length 45 – 100 mm Material Chilled Cast Iron Explore

Contact Information

Key Contact Person

Rane Engine Valve Limited

  • Head Office, ESPEE IT Park 2nd Floor,
    No. 5 (Np), Thiru-vi-ka-industrial Estate, Jawaharlal Nehru Road, Ekkaduthangal, Guindy, Chennai 600 032
  • Phone :+91-44-42978100