“To be a Globally Preferred Supplier of Specialized Precision Light Weight Components”
Our Vision
Highlights
Inception in 2006
Modern Machinery
2 Manufacturing Locations
Preferred OEM Supplier
Diverse Portfolio
Integrated Facility
Certified with ISO / TS 16949 : 2009 & ISO 9001 : 2008 & ISO/IEC 27001:2013
Profile
Profile
- Incepted in the year 2006 to capitalise market opportunities for light metal casting solutions
- Steadily gained market share with cost effective, on time supplies
- Services include design, development and machined light metal casting components & sub – assemblies
- Clientele cover auto industry, Luminaries and engineering sector
Design
- Recently developed a new production line for EPAS & Power Rack and Pinion housings to TRW
- Capabilities include tooling development and product-process optimization
Technology
- The division has a fully equipped plant for Aluminum HPDC castings & machining / sub assembly line
- Die casting process with Partial Squeeze pin technique & Vacuum assisted.
- Process thermally regulated with die temperature controller.
- Raw material control with Spectro analyser & degassing to minimize gas porosity.
- Fully automated and computer controlled Horizontal & Vertical machining centers.
- Online SPC in Machining lines for critical characteristics.
- Leak Test machines with in-house impregnation plant, for leak proof parts.
- High-pressure washing machines to eliminate contamination.
- Lean Manufacturing with single piece flow and packing at the end of line.
R&D Capabilities
- Comprehensive design facilities to simulate varied environmental scenarios
- State-of-the-art test facility to validate product feature parameters, functional parameters, endurance and environmental integrity
Manufacturing
SADASIVAPET (HYDERABAD) PLANT
Fully equipped plant for Aluminium HPDC castings & machining/sub-assembly line
BOLLARAM (HYDERABAD) PLANT
Fully equipped plant for Aluminium HPDC castings & machining/sub-assembly line
Automated and high power casting lines includes
- UBE machines ranging from 650 to 900 Tons
- Buhler machine of 530 Tons
- Fully automated die casting process with Partial squeeze pin technique, Vacuum assisted casting proces
- Thermally regulated die temperature control
- Addition of a new machining line to the casting shop
- Raw material control with Spectro analyser and Degassing to ensure gas free castings
Modern machine shop includes
- Fully automated and computer controlled Vertical & Horizontal machining centres
- Online SPC in Machining lines for critical characteristics
- High pressure washing machines to eliminate contamination, Leak free parts with in-house impregnation plant
- Lean Manufacturing with single piece flow and packing at the end of line
Quality
- Broaden services to finishing, painting, integrating, assembling and delivering solutions
- Enhance High Pressure Diecasting, Machining/sub-assemblies
Testing & Validation
The company follows stringent testing procedures for all its products. Testing facilities include
- Radiographic machine for checking internal casting soundness
- CNC CMM machine, Trimos for dimensional analysis
- Hardness tester & Tensile tester for ensuring mechanical properties of castings
- Clemex Macroscope for casting porosity analysis
- Spectrometer for analyzing chemical composition of alloys
Contact Information
Key Contact Person
- Sreenath S
- Marketing
- s.sreenath@ranegroup.com
Rane Light Metal Castings India
- 143/A, IDA Bollaram, Medak District – 502 325, India.
- Phone : +91-8458-279422/9514
- Fax : +91-8458-279534