Businesses | Rane (Madras) Limited

Rane (Madras) Limited

“To be a Globally Preferred Supplier of Specialized Precision Light Weight Components”

Our Vision

Highlights

Inception in 2006

Modern Machinery

2 Manufacturing Locations

Preferred OEM Supplier

Diverse Portfolio

Integrated Facility

Certified with ISO / TS 16949 : 2009 & ISO 9001 : 2008 & ISO/IEC 27001:2013

Profile

Profile

  • Incepted in the year 2006 to capitalise market opportunities for light metal casting solutions
  • Steadily gained market share with cost effective, on time supplies
  • Services include design, development and machined light metal casting components & sub – assemblies
  • Clientele cover auto industry, Luminaries and engineering sector 

Design

  • Recently developed a new production line for EPAS & Power Rack and Pinion housings to TRW
  • Capabilities include tooling development and product-process optimization

Technology

  • The division has a fully equipped plant for Aluminum HPDC castings & machining / sub assembly line
    • Die casting process with Partial Squeeze pin technique & Vacuum assisted.
    • Process thermally regulated with die temperature controller.
    • Raw material control with Spectro analyser & degassing to minimize gas porosity.
    • Fully automated and computer controlled Horizontal & Vertical machining centers.
    • Online SPC in Machining lines for critical characteristics.
    • Leak Test machines with in-house impregnation plant, for leak proof parts.
    • High-pressure washing machines to eliminate contamination.
    • Lean Manufacturing with single piece flow and packing at the end of line.

R&D Capabilities

  • Comprehensive design facilities to simulate varied environmental scenarios
  • State-of-the-art test facility to validate product feature parameters, functional parameters, endurance and environmental integrity

Manufacturing

SADASIVAPET (HYDERABAD) PLANT

Fully equipped plant for Aluminium HPDC castings & machining/sub-assembly line

BOLLARAM (HYDERABAD) PLANT

Fully equipped plant for Aluminium HPDC castings & machining/sub-assembly line
Automated and high power casting lines includes
  • UBE machines ranging from 650 to 900 Tons
  • Buhler machine of 530 Tons
  • Fully automated die casting process with Partial squeeze pin technique, Vacuum assisted casting proces
  • Thermally regulated die temperature control
  • Addition of a new machining line to the casting shop
  • Raw material control with Spectro analyser and Degassing to ensure gas free castings
Modern machine shop includes
  • Fully automated and computer controlled Vertical & Horizontal machining centres
  • Online SPC in Machining lines for critical characteristics
  • High pressure washing machines to eliminate contamination, Leak free parts with in-house impregnation plant
  • Lean Manufacturing with single piece flow and packing at the end of line

Quality

Testing & Validation

The company follows stringent testing procedures for all its products. Testing facilities include

Products

1

Hydraulic Pinion Housings

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2

Pump
Housings

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3

EPAS – Pinion & Outboard Housings

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4

Luminaries

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5

Timing-Case Cover

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6

Engine Oil Sump

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7

Gear Case

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Brake housing

Brake housing

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Transmission Housing

Transmission Housing

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10

Battery Housing

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Contact Information

Key Contact Person

Rane Light Metal Castings India

  • 143/A, IDA Bollaram, Medak District – 502 325, India.
  • Phone : +91-8458-279422/9514
  • Fax : +91-8458-279534